Titanium Electrode Descaling Mesh Cylinder in Central Air Conditioning Cooling Tower Water Systems
Have you ever struggled with scale buildup and clogged pipes in cooling tower systems? Traditional chemical additives might seem cost-effective initially, but they often lead to persistent blockages and higher long-term maintenance costs. Today, we're sharing a game-changing solution: titanium electrode descaling mesh cylinders.
Visual Proof: Before vs. After
In our real-world application photos (attached below), you can see the stark contrast:
***Before: Pipes clogged with stubborn scale deposits due to reliance on chemical treatments.
***After: Clean, unobstructed pipes after installing our titanium mesh cylinder.
The titanium electrode descaling system actively collects scale on the outermost titanium cathode layer through electrochemical reactions. Instead of allowing scale to adhere to pipes, it concentrates the deposits on the cathode surface. During routine maintenance, simply clean the cathode-no more costly pipe dismantling or chemical flushing!
Why Titanium Instead of Stainless Steel?
A common question we hear: "Why not use stainless steel as the cathode material?"
The answer lies in durability and adaptability. While stainless steel may work temporarily, its corrosion resistance pales in comparison to titanium-especially in varying water qualities. Titanium's superior anti-corrosion properties ensure longevity and reliability, even in aggressive or fluctuating water conditions.
***Zero pipe blockage: Scale is trapped at the cathode, not in your system.
***Low maintenance: Quick cathode cleaning replaces labor-intensive pipe repairs.
***Cost-effective: Eliminates recurring expenses for chemicals and emergency fixes.
***Eco-friendly: Reduces chemical usage and wastewater pollution.
Upgrade your cooling tower system with a sustainable, long-term solution. Contact us to learn how titanium electrode technology can optimize your water treatment process!
Detailed Photos
Product Parameters
Size |
φ160*440*2.5m (cathode outer cylinder) |
Size |
φ50*440mm (anode tube) |
Coating area |
0.069m² |
Operating temperature |
10~40ºC |
Microbial Control |
>95% sterilization |
Cable length |
8 meter |
Matching power supply |
36V/37.5A |
Product Description
Titanium Electrode Mesh Barrel, Ru-Ir Coating + Optimized Electrode Architecture - Redefining Efficient Descaling
Empower Water Systems with Next-Generation Longevity
I. Technical Specifications: Precision Engineering for Industrial Demands
Parameter |
Value |
Operating Current |
4A (Adjustable via Smart Control) |
Operating Voltage |
36V DC (±5% Tolerance) |
Flow Rate Capacity |
60 m³/h (Scalable via Modular Design) |
Current Density |
55-60 A/m² (Optimized for Ru-Ir Catalysis) |
Weight |
4.5 kg (Compact & Easy to Install) |
Recommended Power Supply |
Dedicated High-Frequency PWM Power Supply |
Why High-Frequency Power Matters?
**Enhanced Efficiency: High-frequency switching (10-50 kHz) minimizes energy loss, boosting descaling efficiency by 15-20%.
**Stable Output: Precision voltage/current regulation adapts to dynamic water quality, ensuring consistent performance.
**Extended Lifespan: Reduced electrode polarization and thermal stress, prolonging Ru-Ir coating durability.
II. Working Principle: High-Frequency Electrolysis for Total Water Revitalization
The titanium electrode mesh barrel utilizes high-frequency electrolysis to fundamentally alter water properties, specifically targeting industrial pain points like cooling tower scaling and pipeline blockage. Here's how it transforms water systems:
1, Electrochemical Reaction
**At the Ru-Ir coated anode, water undergoes controlled oxidation:
Ca2+/Mg2+H2O--- Electrolysis---CaCO3/Mg(OH)2↓+H+
**Scaling ions are converted into insoluble precipitates, eliminating pipe blockages.
2, Scale Migration & Collection
**Precipitates are electrostatically attracted to the exterior cathode mesh, achieving >95% scale capture efficiency.
**The cathode's honeycomb design ensures scales adhere uniformly, keeping pipelines clean and flow unimpeded.
3, Self-Cleaning Water Regeneration
**Electrolysis generates hydroxyl radicals (·OH) and active oxygen species, providing >95% microbial/algal sterilization without chemicals.
**Simultaneous iron oxidation converts soluble Fe²+ into stable Fe³+ oxides, achieving dual descaling + corrosion inhibition.
Result: Cooling tower water becomes self-restoring - scale-free, microbiologically stable, and non-corrosive.
III. Ru-Ir Coating: The Industry-Benchmark "Electrochemical Core"
Why Ru-Ir Coating Sets the Standard?
***50% Higher Catalytic Efficiency
Proprietary RuO2-IrO2 nanocomposite coating accelerates Ca²+/Mg²+ oxidation and precipitation, achieving rapid hardness reduction (>500 ppm) within 10 minutes - outperforming conventional electrodes.
***10,000-Hour Lifespan
Resists chloride corrosion, acid/alkali polarization, and high-temperature wastewater (up to 80°C), offering 3x longer service life than standard titanium electrodes.
***Zero Coating Delamination
Military-grade plasma-sprayed coating ensures >30 MPa adhesion strength to Ti substrate, eliminating erosion-induced peeling.
==== Value Proposition: 20% energy savings + 5-year maintenance-free operation + 100% chemical-free process.
IV. Anode-Embedded + Cathode Mesh Exterior: Engineered for Peak Performance
1. Embedded Anode: Shielded Reactor Core
***Precision Electric Field Control
Concentrated electirc triggers efficient electrolysis, boosting Ca²+/Mg²+ oxidation by 40% while minimizing parasitic energy loss.
***Mechanical Protection
Isolated from direct fluid impact, the coating lifespan extends by 60%, compatible with high-pressure pipelines (1.0 MPa rated).
2. Exterior Honeycomb Cathode: Intelligent Scale Capture
***80% Expanded Surface Area
316L stainless steel honeycomb mesh captures >95% of CaCO3/Mg(OH)2 precipitates - industry-leading interception efficiency.
***30-Second Cleaning
Removable mesh enables high-pressure water jet cleaning, reducing maintenance from 2 hours to 5 minutes.
***Anti-Clogging Design
2mm hexagonal pores maintain unimpeded flow, ensuring consistent performance without scaling buildup.
→Value Proposition: 70% lower maintenance costs + 90% reduced downtime + 3x stabilized water-softening reliability.
V. Operational Efficiency: Data-Driven Results
Metric |
Conventional Systems |
Ti Electrode Mesh Barrel |
Descaling Efficiency |
60-75% |
>95% |
Flow Rate per Unit |
30-40 m³/h |
60 m³/h |
Maintenance Cost Reduction |
20-30% |
54.3% |
Microbial Control |
Chemical-dependent |
>95% sterilization |
Energy Consumption |
150-180 W/m³ |
90-110 W/m³ |
VI. Client Testimonials: "This is True Innovation!"
***Semiconductor Manufacturer: "Cooling water hardness dropped from 300 ppm to 15 ppm, boosting wafer yield by 2%!"
***Hotel Chain: "Zero hot water system failures in 3 years - ROI achieved within 8 months!"
***Chemical Plant: "54.3% maintenance cost reduction - no more chemical procurement headaches!"
Installation Instructions


Application scenario:
1, Water disinfection
2, Water sterilization
3, Cooling water treatment
4, Industrial water treatment
5, Wastewater treatment
6, Sewage purification treatment
7, Circulating water purification treatment
8, Water algal treatment
Packaging & Shipping

Certifications

Our Advantages
Our factory located in Baoji, China's titanium industry base, with a strong R & D team and production capacity.
Efficient to provide customers with customized services.
FAQ
Question 1: We are very satisfied with this product. Can I customize my logo on the product?
Answer 1: Of course. We offer customized services.
Question 2: I want to adjust the size of this product to meet our needs, can you meet it?
Answer 2: Yes, this exhibit is our standard, it's only for reference. Please provide your specific requirements or drawings, we will customize for you.
Question 3: What's the lead time for this product?
Answer 3: 3-5days.
Question 4: What's the lead time for customization?
Answer 4: Sample delivery time of fixed products: 3-5days. Mass production delivery time: 21-30 days.