Titanium Electrode Mesh Barrel, Ru-IR Coating, Sterilization >95%

• Customization: Available
• After-sales Service: Yes
• Warranty: 24 Month
• Model NO.: EST series-DT01
• Type: Microfiltration Machine
• Method: Chemical Treatment
• Usage: Industrial, Home, Agriculture, Hospital
• Water Treatment Capacity: 60m³/Hour
• Coating Area: 0.069m²
• Working Current: 4A (Adjustable Via Smart Control)
• Operating Voltage: 36V
• Operating Temperature: 10~40ºC
• Microbial Control: >95% Sterilization
• Current Density: 55-60A/M²
• Weight: 4.5kg
• Cable Length: 8m
• Matching Power Supply: 36V/37.5A
• Maintenance Cost Reduction: 54.3%
• Energy Consumption: 90-110 W/M³
• Transport Package: Individual Packing + Wooden Case
• Specification: φ 160*440*2.5mm Cathode outer cylinder
• Trademark: CHB or Customization
• Origin: China
• Production Capacity: 5000PCS
• Package Size: 30.00cm * 60.00cm * 30.00cm
• Package Gross Weight: 8.000kg

Product Description

Detailed Photos

 

Product Parameters

Size	φ160*440*2.5m (cathode outer cylinder)
Size	φ50*440mm (anode tube)
Coating area	0.069m²
Operating temperature	10~40ºC
Microbial Control	>95% sterilization
Cable length	8 meter
Matching power supply	36V/37.5A

 

Product Description

Titanium Electrode Mesh Barrel, Ru-Ir Coating + Optimized Electrode Architecture - Redefining Efficient Descaling
Empower Water Systems with Next-Generation Longevity

I. Technical Specifications: Precision Engineering for Industrial Demands

Parameter	Value
Operating Current	4A (Adjustable via Smart Control)
Operating Voltage	36V DC (±5% Tolerance)
Flow Rate Capacity	60 m³/h (Scalable via Modular Design)
Current Density	55-60 A/m² (Optimized for Ru-Ir Catalysis)
Weight	4.5 kg (Compact & Easy to Install)
Recommended Power Supply	Dedicated High-Frequency PWM Power Supply

Why High-Frequency Power Matters?

**Enhanced Efficiency: High-frequency switching (10-50 kHz) minimizes energy loss, boosting descaling efficiency by 15-20%.
**Stable Output: Precision voltage/current regulation adapts to dynamic water quality, ensuring consistent performance.
**Extended Lifespan: Reduced electrode polarization and thermal stress, prolonging Ru-Ir coating durability.

II. Working Principle: High-Frequency Electrolysis for Total Water Revitalization
The titanium electrode mesh barrel utilizes high-frequency electrolysis to fundamentally alter water properties, specifically targeting industrial pain points like cooling tower scaling and pipeline blockage. Here's how it transforms water systems:

1,  Electrochemical Reaction
**At the Ru-Ir coated anode, water undergoes controlled oxidation:
Ca²⁺/Mg²+H₂O--- Electrolysis---CaCO₃/Mg(OH)₂↓+H⁺
**Scaling ions are converted into insoluble precipitates, eliminating pipe blockages.

2, Scale Migration & Collection
**Precipitates are electrostatically attracted to the exterior cathode mesh, achieving >95% scale capture efficiency.
**The cathode's honeycomb design ensures scales adhere uniformly, keeping pipelines clean and flow unimpeded.

3,  Self-Cleaning Water Regeneration
**Electrolysis generates hydroxyl radicals (·OH) and active oxygen species, providing >95% microbial/algal sterilization without chemicals.
**Simultaneous iron oxidation converts soluble Fe²+ into stable Fe³+ oxides, achieving dual descaling + corrosion inhibition.

Result: Cooling tower water becomes self-restoring - scale-free, microbiologically stable, and non-corrosive.


III. Ru-Ir Coating: The Industry-Benchmark "Electrochemical Core"
Why Ru-Ir Coating Sets the Standard?
***50% Higher Catalytic Efficiency
Proprietary RuO2-IrO2 nanocomposite coating accelerates Ca²+/Mg²+ oxidation and precipitation, achieving rapid hardness reduction (>500 ppm) within 10 minutes - outperforming conventional electrodes.
***10,000-Hour Lifespan
Resists chloride corrosion, acid/alkali polarization, and high-temperature wastewater (up to 80°C), offering 3x longer service life than standard titanium electrodes.
***Zero Coating Delamination
Military-grade plasma-sprayed coating ensures >30 MPa adhesion strength to Ti substrate, eliminating erosion-induced peeling.

==== Value Proposition: 20% energy savings + 5-year maintenance-free operation + 100% chemical-free process.

IV. Anode-Embedded + Cathode Mesh Exterior: Engineered for Peak Performance
1. Embedded Anode: Shielded Reactor Core
***Precision Electric Field Control
Concentrated electirc triggers efficient electrolysis, boosting Ca²+/Mg²+ oxidation by 40% while minimizing parasitic energy loss.

***Mechanical Protection
Isolated from direct fluid impact, the coating lifespan extends by 60%, compatible with high-pressure pipelines (1.0 MPa rated).

2. Exterior Honeycomb Cathode: Intelligent Scale Capture

***80% Expanded Surface Area
316L stainless steel honeycomb mesh captures >95% of CaCO3/Mg(OH)2 precipitates - industry-leading interception efficiency.

***30-Second Cleaning
Removable mesh enables high-pressure water jet cleaning, reducing maintenance from 2 hours to 5 minutes.

***Anti-Clogging Design
2mm hexagonal pores maintain unimpeded flow, ensuring consistent performance without scaling buildup.

→Value Proposition: 70% lower maintenance costs + 90% reduced downtime + 3x stabilized water-softening reliability.


V. Operational Efficiency: Data-Driven Results

Metric	Conventional Systems	Ti Electrode Mesh Barrel
Descaling Efficiency	60-75%	>95%
Flow Rate per Unit	30-40 m³/h	60 m³/h
Maintenance Cost Reduction	20-30%	54.3%
Microbial Control	Chemical-dependent	>95% sterilization
Energy Consumption	150-180 W/m³	90-110 W/m³

VI. Client Testimonials: "This is True Innovation!"

***Semiconductor Manufacturer: "Cooling water hardness dropped from 300 ppm to 15 ppm, boosting wafer yield by 2%!"
***Hotel Chain: "Zero hot water system failures in 3 years - ROI achieved within 8 months!"
***Chemical Plant: "54.3% maintenance cost reduction - no more chemical procurement headaches!"
 

Installation Instructions

Effect verification


Application scenario:
1, Water disinfection
2, Water sterilization
3, Cooling water treatment
4, Industrial water treatment
5, Wastewater treatment
6, Sewage purification treatment
7, Circulating water purification treatment
8, Water algal treatment
 

Packaging & Shipping

 

Certifications

 

Our Advantages

Our factory located in Baoji, China's titanium industry base, with a strong R & D team and production capacity.
Efficient to provide customers with customized services.

FAQ

Question 1: We are very satisfied with this product. Can I customize my logo on the product?
Answer 1: Of course. We offer customized services.

Question 2: I want to adjust the size of this product to meet our needs, can you meet it?
Answer 2: Yes, this exhibit is our standard, it's only for reference. Please provide your specific requirements or drawings, we will customize for you.

Question 3: What's the lead time for this product?
Answer 3: 3-5days.

Question 4: What's the lead time for customization?
Answer 4: Sample delivery time of fixed products: 3-5days.  Mass production delivery time: 21-30 days.